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Peer-reviewedCC BY 4.0Polymers

Anisotropic Microstructure and Chemo-Optical Properties of Fluorocarbon Films Deposited by Ablative Pulsed Plasma Thruster Plumes

  1. 1School of Engineering Science, Shandong Xiehe University, Jinan 250107, China
  2. 2Research Institute of Aerospace Technology, Central South University, Changsha 410012, China

Abstract

Ablative pulsed plasma thruster (APPT)-induced fluorocarbon contamination severely degrades microsatellite optics and solar panels, but the spatial heterogeneity of its chemo-optical properties and underlying plasma-film mechanisms remain poorly understood. In this work, X-ray photoelectron spectroscopy (XPS), scanning probe microscopy (SPM), scanning electron microscopy (SEM), and ultraviolet-visible (UV-Vis) spectrophotometry were used to characterize the chemical structure, morphology, thickness, and chemo-optical properties of PTFE-derived fluorocarbon films, while high-speed imaging and triple Langmuir probe diagnostics were used to map plume conditions governing film formation. The film F/C ratio (0.6–1.0) is far lower than that of pristine PTFE (2.0), controlled by competition between energetic ion sputtering and delayed neutral C2F4 deposition. In the electrode-perpendicular plane, the F/C ratio reaches a minimum ~0.6 at 30°, corresponding to a transmittance of <20% at 550 nm; anode-side films exhibit lower F/C ratios and transmittance yet higher reflectance than cathode-side counterparts. Films in the electrode-parallel plane show quasi-symmetric bond distributions and higher F/C ratios and transmittance, with F/C minima at ±15°. By correlating plasma anisotropy (cathode-biased electron density and anode-biased electron temperature) with film chemistry and optics, we identify this ion–neutral competition as the origin of angle-dependent film properties. This work provides design guidelines: optics within 30° of the thruster axis in the perpendicular plane require active protection, enabling quantitative anisotropic contamination risk assessment for microsatellites.

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BibTeX
@article{zhang2026anisotropic,
  title = {{Anisotropic Microstructure and Chemo-Optical Properties of Fluorocarbon Films Deposited by Ablative Pulsed Plasma Thruster Plumes}},
  author = {Rui Zhang and Zhen He and Yingjie Zhao and Wenxiong Xi},
  journal = {Polymers},
  year = {2026},
  month = oct,
  doi = {10.3390/polym18202562},
  url = {https://www.mdpi.com/2073-4360/18/20/2562},
  note = {CC BY 4.0},
}
RIS
TY  - JOUR
TI  - Anisotropic Microstructure and Chemo-Optical Properties of Fluorocarbon Films Deposited by Ablative Pulsed Plasma Thruster Plumes
AU  - Rui Zhang
AU  - Zhen He
AU  - Yingjie Zhao
AU  - Wenxiong Xi
PY  - 2026
DA  - 2026/10/17
JO  - Polymers
DO  - 10.3390/polym18202562
UR  - https://www.mdpi.com/2073-4360/18/20/2562
AB  - Ablative pulsed plasma thruster (APPT)-induced fluorocarbon contamination severely degrades microsatellite optics and solar panels, but the spatial heterogeneity of its chemo-optical properties and underlying plasma-film mechanisms remain poorly understood. In this work, X-ray photoelectron spectroscopy (XPS), scanning probe microscopy (SPM), scanning electron microscopy (SEM), and ultraviolet-visible (UV-Vis) spectrophotometry were used to characterize the chemical structure, morphology, thickness, and chemo-optical properties of PTFE-derived fluorocarbon films, while high-speed imaging and triple Langmuir probe diagnostics were used to map plume conditions governing film formation. The film F/C ratio (0.6–1.0) is far lower than that of pristine PTFE (2.0), controlled by competition between energetic ion sputtering and delayed neutral C2F4 deposition. In the electrode-perpendicular plane, the F/C ratio reaches a minimum ~0.6 at 30°, corresponding to a transmittance of <20% at 550 nm; anode-side films exhibit lower F/C ratios and transmittance yet higher reflectance than cathode-side counterparts. Films in the electrode-parallel plane show quasi-symmetric bond distributions and higher F/C ratios and transmittance, with F/C minima at ±15°. By correlating plasma anisotropy (cathode-biased electron density and anode-biased electron temperature) with film chemistry and optics, we identify this ion–neutral competition as the origin of angle-dependent film properties. This work provides design guidelines: optics within 30° of the thruster axis in the perpendicular plane require active protection, enabling quantitative anisotropic contamination risk assessment for microsatellites.
SN  - 2073-4360
ER  -