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Peer-reviewedCC BY 4.0Gels

Preparation of Cellulose Nanofiber Aerogels from Paper Sludge Waste and Their Use for the Removal of Metal Ions Used in Batteries from Water

  1. 1Cellulose and Paper Department, National Research Centre, 33 El-Behouth Street, Dokki, Giza 12622, Egypt.
  2. 2Institut Européen des Membranes, IEM, UMR-5635, University of Montpellier, ENSCM, CNRS, 34095 Montpellier, France.
  3. 3Faculty of Applied Arts, Egyptian Russian University, Badr City 11829, Egypt.

Abstract

Developing cost-effective, bio-based adsorbents for hazardous battery industry effluents is a major environmental challenge. This study isolated cellulose nanofibers (CNFs) from primary paper sludge (PS)-a tissue manufacturing waste-via chemical modification using (2,2,6,6-Tetramethylpiperidin-1-yl)oxyl oxidation (TEMPO oxidation) and ultrasonication to fabricate highly porous aerogels. The PS-CNF aerogels were evaluated for removing battery-related metal ions (Pb 2+ , Cd 2+ , Co 2+ , Mn 2+ , Ni 2+ , and Li + ). To assess the structural impact of residual kaolin in the sludge, performance was compared against aerogels derived from fiber dust (FD) waste, as well as a commercial resin (Purolite C-100). The PS-CNF aerogels demonstrated superior maximum adsorption capacities of 39.28 mg/g for Pb 2+ , 29.80 mg/g for Cd 2+ , 21.05 mg/g for Co 2+ , 20.19 mg/g for Mn 2+ , 16.80 mg/g for Ni 2+ , and 11.33 mg/g for Li + . They consistently outperformed the FD-CNF matrix across the entire series. This enhanced efficiency is attributed to the residual kaolin in the paper sludge, which also acts as a physical spacer, increasing the aerogel's internal porosity. Adsorption generally followed the Langmuir isotherm and pseudo-second-order kinetics. Furthermore, the PS-CNF aerogels exhibited higher efficiency than the commercial Purolite C-100 cation exchange resin. Ultimately, this work demonstrates the potential of upcycling paper sludge into sustainable, high-performance adsorbents for treating toxic battery effluents.

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BibTeX
@article{abouelseoud2026preparation,
  title = {{Preparation of Cellulose Nanofiber Aerogels from Paper Sludge Waste and Their Use for the Removal of Metal Ions Used in Batteries from Water}},
  author = {Wafaa Abou-Elseoud and Shaimaa Fadel and Enas Hassan and Damien Quemener and Karim Aissou and Suming Li and Mohammad Hassan},
  journal = {Gels},
  year = {2026},
  month = oct,
  doi = {10.3390/gels12100935},
  url = {https://hal.umontpellier.fr/hal-05842465v1},
  note = {CC BY 4.0},
}
RIS
TY  - JOUR
TI  - Preparation of Cellulose Nanofiber Aerogels from Paper Sludge Waste and Their Use for the Removal of Metal Ions Used in Batteries from Water
AU  - Wafaa Abou-Elseoud
AU  - Shaimaa Fadel
AU  - Enas Hassan
AU  - Damien Quemener
AU  - Karim Aissou
AU  - Suming Li
AU  - Mohammad Hassan
PY  - 2026
DA  - 2026/10/17
JO  - Gels
DO  - 10.3390/gels12100935
UR  - https://hal.umontpellier.fr/hal-05842465v1
AB  - Developing cost-effective, bio-based adsorbents for hazardous battery industry effluents is a major environmental challenge. This study isolated cellulose nanofibers (CNFs) from primary paper sludge (PS)-a tissue manufacturing waste-via chemical modification using (2,2,6,6-Tetramethylpiperidin-1-yl)oxyl oxidation (TEMPO oxidation) and ultrasonication to fabricate highly porous aerogels. The PS-CNF aerogels were evaluated for removing battery-related metal ions (Pb 2+ , Cd 2+ , Co 2+ , Mn 2+ , Ni 2+ , and Li + ). To assess the structural impact of residual kaolin in the sludge, performance was compared against aerogels derived from fiber dust (FD) waste, as well as a commercial resin (Purolite C-100). The PS-CNF aerogels demonstrated superior maximum adsorption capacities of 39.28 mg/g for Pb 2+ , 29.80 mg/g for Cd 2+ , 21.05 mg/g for Co 2+ , 20.19 mg/g for Mn 2+ , 16.80 mg/g for Ni 2+ , and 11.33 mg/g for Li + . They consistently outperformed the FD-CNF matrix across the entire series. This enhanced efficiency is attributed to the residual kaolin in the paper sludge, which also acts as a physical spacer, increasing the aerogel's internal porosity. Adsorption generally followed the Langmuir isotherm and pseudo-second-order kinetics. Furthermore, the PS-CNF aerogels exhibited higher efficiency than the commercial Purolite C-100 cation exchange resin. Ultimately, this work demonstrates the potential of upcycling paper sludge into sustainable, high-performance adsorbents for treating toxic battery effluents.
SN  - 2310-2861
ER  -