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Peer-reviewedCC BYMaterials (Basel, Switzerland)

Spatial Distribution and Local Coordination Regulation of Nano-Oxide-Modified Si-O Interfaces in FeSiAl Soft Magnetic Composites.

4 affiliations
  1. 1National Engineering Research Center of Near-Net-Shape Forming for Metallic Materials, South China University of Technology, Guangzhou 510640, China.
  2. 2Guangdong Provincial Key Laboratory for Processing and Forming of Advanced Metallic Materials, South China University of Technology, Guangzhou 510640, China.
  3. 3Guangdong YUEHAIHUAJIN Technology Co., Ltd., Guangzhou 511356, China.
  4. 4Guangzhou City University of Technology, Guangzhou 510800, China.

Abstract

Existing strategies for modifying soft magnetic composites (SMCs) with nano-oxides primarily rely on their high electrical resistivity, with limited attention paid to interfacial coupling between the nano-oxides and the insulating matrix. This study proposes a high-temperature annealing strategy to regulate the spatial distribution and local coordination of nano-oxide-modified Si-O interfaces by incorporating Al₂O₃ and CeO₂ into a silicone resin coating system, thereby harnessing their potential for interfacial modification at elevated temperatures. After annealing at 800 °C, the silicone resin forms an inorganic insulating interface characterized by an amorphous Si-O-rich network. The incorporation of Al₂O₃ and CeO₂ alters the spatial distribution of the insulating interface and generates Si-O-Al/Al-O- and Si-O-Ce/Ce-O-related oxygen environments, respectively, thereby regulating the local coordination of the Si-O network. Al₂O₃ modification facilitates core-loss reduction, with the sample containing 0.5 wt.% Al₂O₃ achieving a core loss of 144.31 mW/cm³ at 100 kHz and 50 mT. In contrast, CeO₂ incorporation is more favorable for maintaining high effective permeability, with the sample containing 1 wt.% CeO₂ achieving a value of 97.88 at 100 kHz. These findings provide insights into the relationships among interfacial spatial distribution, local coordination, and high-frequency magnetic properties, offering guidance for the design of high-temperature composite insulating interfaces for FeSiAl SMCs.

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BibTeX
@article{luo2026spatial,
  title = {{Spatial Distribution and Local Coordination Regulation of Nano-Oxide-Modified Si-O Interfaces in FeSiAl Soft Magnetic Composites.}},
  author = {Ziyi Luo and Yitong Liu and Yixin Liu and Haoze Chen and Qingchao Ding and Jiajian Chen and Jiantao Zhang and Zhiyu Xiao},
  journal = {Materials (Basel, Switzerland)},
  year = {2026},
  month = oct,
  doi = {10.3390/ma19204431},
  url = {https://europepmc.org/article/MED/42941170},
  note = {CC BY},
}
RIS
TY  - JOUR
TI  - Spatial Distribution and Local Coordination Regulation of Nano-Oxide-Modified Si-O Interfaces in FeSiAl Soft Magnetic Composites.
AU  - Ziyi Luo
AU  - Yitong Liu
AU  - Yixin Liu
AU  - Haoze Chen
AU  - Qingchao Ding
AU  - Jiajian Chen
AU  - Jiantao Zhang
AU  - Zhiyu Xiao
PY  - 2026
DA  - 2026/10/21
JO  - Materials (Basel, Switzerland)
DO  - 10.3390/ma19204431
UR  - https://europepmc.org/article/MED/42941170
AB  - Existing strategies for modifying soft magnetic composites (SMCs) with nano-oxides primarily rely on their high electrical resistivity, with limited attention paid to interfacial coupling between the nano-oxides and the insulating matrix. This study proposes a high-temperature annealing strategy to regulate the spatial distribution and local coordination of nano-oxide-modified Si-O interfaces by incorporating Al₂O₃ and CeO₂ into a silicone resin coating system, thereby harnessing their potential for interfacial modification at elevated temperatures. After annealing at 800 °C, the silicone resin forms an inorganic insulating interface characterized by an amorphous Si-O-rich network. The incorporation of Al₂O₃ and CeO₂ alters the spatial distribution of the insulating interface and generates Si-O-Al/Al-O- and Si-O-Ce/Ce-O-related oxygen environments, respectively, thereby regulating the local coordination of the Si-O network. Al₂O₃ modification facilitates core-loss reduction, with the sample containing 0.5 wt.% Al₂O₃ achieving a core loss of 144.31 mW/cm³ at 100 kHz and 50 mT. In contrast, CeO₂ incorporation is more favorable for maintaining high effective permeability, with the sample containing 1 wt.% CeO₂ achieving a value of 97.88 at 100 kHz. These findings provide insights into the relationships among interfacial spatial distribution, local coordination, and high-frequency magnetic properties, offering guidance for the design of high-temperature composite insulating interfaces for FeSiAl SMCs.
SN  - 1996-1944
ER  -