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PreprintCC BYChemRxiv

An experiment-calibrated in-silico AI co-scientist discovers chemoselective silicon-nitride passivation for area-selective SiO2 atomic layer deposition

  1. 1Boston University

Abstract

Area-selective atomic layer deposition (AS-ALD) of SiO 2 -on-SiO 2 requires passivating adjacent SiN to isolate charge-trap nitride in 3D-NAND. We hypothesize that a smallmolecule electrophilic inhibitor chemoselectively acylates SiN surface amines (–NH 2 /–NH) over SiO 2 silanols (–OH), capping SiN against oxide nucleation. We build an in-silico AI co-scientist that (i) constructs amorphous a-SiO 2 /aSiN surfaces validated against diffraction and calibrates their reactive-site density to experiment, (ii) benchmarks its own methods, (iii) agentically screens inhibitors, and (iv) validates against a published positive control. The core selectivity is kinetic: reaction thermodynamics are near-degenerate, but acylation strongly favors the SiN amine over the SiO 2 silanol (gas-phase barrier difference ∼0.9 eV, a stepwise addition; xTB and DFT concur on the direction), reproducing textbook amine≫silanol chemose-lectivity. With a first-principles cap oxidative-initiation barrier (Ea≈0.68 eV ⇒ kdeg≈2.9× 10 −2 /cycle), a mechanistic multi-cycle model then demonstrates the target rather than assuming it: a re-passivation supercycle (redose every 3 cycles) reaches S = 0.91 at 10 nm. Run as a genuine closed loop, the agent autonomously proposes and screens candidates, inventing a novel lead that beats a naive electrophilicity-only baseline by 2.5 eV of selectivity. Our pipeline independently reproduces the published aminosilane oxide-preference (BDIPADS), anchoring the method. The pipeline is built entirely on open-source software.

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BibTeX
@misc{sahu2026experimentcalibrated,
  title = {{An experiment-calibrated in-silico AI co-scientist discovers chemoselective silicon-nitride passivation for area-selective SiO2 atomic layer deposition}},
  author = {Anand Sahu},
  howpublished = {ChemRxiv},
  year = {2026},
  month = sep,
  doi = {10.26434/chemrxiv.15008158/v1},
  url = {https://chemrxiv.org/doi/full/10.26434/chemrxiv.15008158/v1},
  note = {CC BY},
}
RIS
TY  - UNPB
TI  - An experiment-calibrated in-silico AI co-scientist discovers chemoselective silicon-nitride passivation for area-selective SiO2 atomic layer deposition
AU  - Anand Sahu
PY  - 2026
DA  - 2026/09/01
PB  - ChemRxiv
DO  - 10.26434/chemrxiv.15008158/v1
UR  - https://chemrxiv.org/doi/full/10.26434/chemrxiv.15008158/v1
AB  - Area-selective atomic layer deposition (AS-ALD) of SiO 2 -on-SiO 2 requires passivating adjacent SiN to isolate charge-trap nitride in 3D-NAND. We hypothesize that a smallmolecule electrophilic inhibitor chemoselectively acylates SiN surface amines (–NH 2 /–NH) over SiO 2 silanols (–OH), capping SiN against oxide nucleation. We build an in-silico AI co-scientist that (i) constructs amorphous a-SiO 2 /aSiN surfaces validated against diffraction and calibrates their reactive-site density to experiment, (ii) benchmarks its own methods, (iii) agentically screens inhibitors, and (iv) validates against a published positive control. The core selectivity is kinetic: reaction thermodynamics are near-degenerate, but acylation strongly favors the SiN amine over the SiO 2 silanol (gas-phase barrier difference ∼0.9 eV, a stepwise addition; xTB and DFT concur on the direction), reproducing textbook amine≫silanol chemose-lectivity. With a first-principles cap oxidative-initiation barrier (Ea≈0.68 eV ⇒ kdeg≈2.9× 10 −2 /cycle), a mechanistic multi-cycle model then demonstrates the target rather than assuming it: a re-passivation supercycle (redose every 3 cycles) reaches S = 0.91 at 10 nm. Run as a genuine closed loop, the agent autonomously proposes and screens candidates, inventing a novel lead that beats a naive electrophilicity-only baseline by 2.5 eV of selectivity. Our pipeline independently reproduces the published aminosilane oxide-preference (BDIPADS), anchoring the method. The pipeline is built entirely on open-source software.
ER  -