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PreprintCC BYChemRxiv

Is characterization worth the cost in data-driven catalyst discovery?

4 affiliations
  1. 1Ralph O’Connor Sustainable Energy Institute
  2. 2Johns Hopkins University
  3. 3Department of Chemical and Biomolecular Engineering
  4. 4Department of Chemistry

Abstract

New catalysts are often discovered by trial and error, a search in which most candidates fail. Machine learning now shortens that search by predicting how untested formulations perform from composition alone. Measuring the physicochemical properties that govern performance should shorten it further, yet this expectation remains untested in a discovery campaign. We tested it on Pt-based propane dehydrogenation catalysts, evaluating discovery speed, prediction accuracy, and physical insight on the same materials. Here we show that measured properties neither accelerate the search nor improve predictions beyond composition alone. However, they resolve deactivation into separable contributions from exposed platinum and surface acidity. These results explain why brute-force screening dominates industry and define, in catalysis and beyond, when to characterize a material rather than test the next one.

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BibTeX
@misc{mathison2026characterization,
  title = {{Is characterization worth the cost in data-driven catalyst discovery?}},
  author = {Ricardo Mathison and Harsh R. Darji and Jacob Huppin and Fillipp Edvard L. Salvador and Faysal Ibrahim and Matias Alvear and Ive Hermans},
  howpublished = {ChemRxiv},
  year = {2026},
  month = oct,
  doi = {10.26434/chemrxiv.15011162/v1},
  url = {https://chemrxiv.org/doi/full/10.26434/chemrxiv.15011162/v1},
  note = {CC BY},
}
RIS
TY  - UNPB
TI  - Is characterization worth the cost in data-driven catalyst discovery?
AU  - Ricardo Mathison
AU  - Harsh R. Darji
AU  - Jacob Huppin
AU  - Fillipp Edvard L. Salvador
AU  - Faysal Ibrahim
AU  - Matias Alvear
AU  - Ive Hermans
PY  - 2026
DA  - 2026/10/27
PB  - ChemRxiv
DO  - 10.26434/chemrxiv.15011162/v1
UR  - https://chemrxiv.org/doi/full/10.26434/chemrxiv.15011162/v1
AB  - New catalysts are often discovered by trial and error, a search in which most candidates fail. Machine learning now shortens that search by predicting how untested formulations perform from composition alone. Measuring the physicochemical properties that govern performance should shorten it further, yet this expectation remains untested in a discovery campaign. We tested it on Pt-based propane dehydrogenation catalysts, evaluating discovery speed, prediction accuracy, and physical insight on the same materials. Here we show that measured properties neither accelerate the search nor improve predictions beyond composition alone. However, they resolve deactivation into separable contributions from exposed platinum and surface acidity. These results explain why brute-force screening dominates industry and define, in catalysis and beyond, when to characterize a material rather than test the next one.
ER  -