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PreprintarXiv licencearXiv

Resolving the Thermal Labyrinth inside 3D-IC Stacks

Abstract

The heat pathways in 3D-ICs have long been a labyrinth lacking experimental investigations into spatial distribution of thermal properties, severely limiting study of internal thermal management inside chips. For the first time, we established a methodology for 3D thermal characterizations of advanced 3D-ICs, implemented through a systematic workflow that enables layer-resolved thermal property extraction and the construction of a location-specific thermal database. We demonstrated its application to an advanced sample featuring 2.2-μm-diameter TSVs and ~2-μm-pitch face-to-face hybrid bonding (HB). Time-domain and steady-state thermoreflectance were used to extract the thermal conductivities (TCs) of Al traces, TSV, BEOL interconnects and HB pads, indicating HB structure enables efficient thermal transport with 9 W/m-K TC. Further, we mapped and visualized the TC distribution of TSV structures and RDL Cu wires with small step sizes down to 0.2 μm. Utilizing these results, we proposed an experiment-based thermal model to reveal that co-evolution of interconnect and substrate TCs is essential for thermal design and fabrication towards effective cooling optimization.

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BibTeX
@misc{guo2026resolving,
  title = {{Resolving the Thermal Labyrinth inside 3D-IC Stacks}},
  author = {Xufei Guo and Yiyun He and Zirou Chen and Zifeng Huang and Runsheng Wang and Zhe Cheng},
  howpublished = {arXiv},
  year = {2026},
  month = oct,
  doi = {10.48550/arxiv.2610.26647},
  eprint = {2610.26647},
  archivePrefix = {arXiv},
  url = {https://arxiv.org/abs/2610.26647},
}
RIS
TY  - UNPB
TI  - Resolving the Thermal Labyrinth inside 3D-IC Stacks
AU  - Xufei Guo
AU  - Yiyun He
AU  - Zirou Chen
AU  - Zifeng Huang
AU  - Runsheng Wang
AU  - Zhe Cheng
PY  - 2026
DA  - 2026/10/19
PB  - arXiv
DO  - 10.48550/arxiv.2610.26647
UR  - https://arxiv.org/abs/2610.26647
AB  - The heat pathways in 3D-ICs have long been a labyrinth lacking experimental investigations into spatial distribution of thermal properties, severely limiting study of internal thermal management inside chips. For the first time, we established a methodology for 3D thermal characterizations of advanced 3D-ICs, implemented through a systematic workflow that enables layer-resolved thermal property extraction and the construction of a location-specific thermal database. We demonstrated its application to an advanced sample featuring 2.2-μm-diameter TSVs and ~2-μm-pitch face-to-face hybrid bonding (HB). Time-domain and steady-state thermoreflectance were used to extract the thermal conductivities (TCs) of Al traces, TSV, BEOL interconnects and HB pads, indicating HB structure enables efficient thermal transport with 9 W/m-K TC. Further, we mapped and visualized the TC distribution of TSV structures and RDL Cu wires with small step sizes down to 0.2 μm. Utilizing these results, we proposed an experiment-based thermal model to reveal that co-evolution of interconnect and substrate TCs is essential for thermal design and fabrication towards effective cooling optimization.
ER  -