Effects of Bi2O3/B2O3 Ratio in Lead-Free Glass on Sintering Behavior and Thick-Film Performance of Gold Conductor Pastes
- 1Faculty of Material Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China
- 2Engineering Training Center, Kunming University of Science and Technology, Kunming 650500, China
- 3Sino-Platinum Electronic Materials (Yunnan) Co., Ltd., Kunming 650503, China
Abstract
High-reliability thick-film gold conductor pastes serve as core functional materials for high-end electronic packaging. Traditional lead-containing glass binders suffer from environmental toxicity, restricting their large-scale green applications. Herein, a series of Bi2O3–B2O3–TeO2 lead-free glasses with tunable Bi2O3/B2O3 ratios was prepared to explore the regulation of glass composition in the intrinsic structure, thermal behavior and sintering performance of gold thick films. The Bi2O3/B2O3 ratio strongly influences melt flow: excessive Bi2O3 induces local segregation of the glass phase, while surplus B2O3 weakens wettability and pore-filling capacity. Optimized A3 glass achieves synergy between glass flow and sintering kinetics of gold particles. The resulting P3 film has porosity of 3.12%, sheet resistance of 2.92 mΩ/sq and interfacial adhesion of 3.78 N/mm2. Its sheet resistance variations remain merely +0.96% and −1.02% after two refiring cycles, delivering good conductivity, strong interfacial bonding and stable electrical behavior upon refiring. This work offers experimental support for compositional design of lead-free glass binders for gold conductor pastes.
Related
- Copper smelting slag valorization in waste-derived clay ceramics: sintering behavior, microstructural evolution, engineering performance, and leaching behavior
- Design Guidelines for Block Copolymer‐Templated In2O3 Nanowires: Linking Morphology, Sintering, and Volatile Organic Compounds Sensing Performance
- Analyzing the tribological and thermal performance of polytetrafluoroethylene/recycled tire rubber composites fabricated by spark plasma sintering
- Hydraulic Pressure and Sintering Temperature and Time Effects on the Performance of Niobium Selenide Designed as Microwave Resonators
- Lignin-Assisted Dispersion and Iohexol Retention in Lead-Free Bi2O3/Iohexol-Loaded Waterborne Polyurethane Sheets for Diagnostic X-Ray Attenuation
BibTeX
@article{zhou2026effects,
title = {{Effects of Bi2O3/B2O3 Ratio in Lead-Free Glass on Sintering Behavior and Thick-Film Performance of Gold Conductor Pastes}},
author = {Xinyu Zhou and Renlong Zhu and Zhiqiang Xia and Qiang Wen and Zhen Pang and Zhuo Qian and Xianglei Yu and Junpeng Li and Fuchun Huang and Guoyou Gan},
journal = {Inorganics},
year = {2026},
month = oct,
doi = {10.3390/inorganics14110274},
url = {https://www.mdpi.com/2304-6740/14/11/274},
note = {CC BY 4.0},
}
RIS
TY - JOUR
TI - Effects of Bi2O3/B2O3 Ratio in Lead-Free Glass on Sintering Behavior and Thick-Film Performance of Gold Conductor Pastes
AU - Xinyu Zhou
AU - Renlong Zhu
AU - Zhiqiang Xia
AU - Qiang Wen
AU - Zhen Pang
AU - Zhuo Qian
AU - Xianglei Yu
AU - Junpeng Li
AU - Fuchun Huang
AU - Guoyou Gan
PY - 2026
DA - 2026/10/26
JO - Inorganics
DO - 10.3390/inorganics14110274
UR - https://www.mdpi.com/2304-6740/14/11/274
AB - High-reliability thick-film gold conductor pastes serve as core functional materials for high-end electronic packaging. Traditional lead-containing glass binders suffer from environmental toxicity, restricting their large-scale green applications. Herein, a series of Bi2O3–B2O3–TeO2 lead-free glasses with tunable Bi2O3/B2O3 ratios was prepared to explore the regulation of glass composition in the intrinsic structure, thermal behavior and sintering performance of gold thick films. The Bi2O3/B2O3 ratio strongly influences melt flow: excessive Bi2O3 induces local segregation of the glass phase, while surplus B2O3 weakens wettability and pore-filling capacity. Optimized A3 glass achieves synergy between glass flow and sintering kinetics of gold particles. The resulting P3 film has porosity of 3.12%, sheet resistance of 2.92 mΩ/sq and interfacial adhesion of 3.78 N/mm2. Its sheet resistance variations remain merely +0.96% and −1.02% after two refiring cycles, delivering good conductivity, strong interfacial bonding and stable electrical behavior upon refiring. This work offers experimental support for compositional design of lead-free glass binders for gold conductor pastes.
SN - 2304-6740
ER -