Failure-Mode-Driven Methodology to Unravel Interfacial Chemical Bonding in Laser-Welded Polyamide-6.6–Titanium Interfaces
- 1Namur Institute of Structured Materials (NISM, rue de Bruxelles 61, Namur, BELGIUM, 5000
- 2Research Unit in Engineering Science, Université de Luxembourg, 6 rue de Coudenhove-Kalergi, Luxembourg, L-1359
- 3Luxembourg Institute of Science and Technology, 5 avenue des Hauts-Fourneaux, Esch-sur-Alzette, LUXEMBOURG, L-4362
Abstract
The demand for hybrid polymer-metal assemblies is growing worldwide, addressing challenges in fields such as biomedical implants. Among assembling techniques, laser welding is gaining attention for its quick processing, minimal pretreatment, high design freedom, and reproducibility. While these assemblies show strong mechanical resistance, understanding the root causes of adhesion—particularly potential chemical bonds at the interface—remains challenging, especially for thick assemblies. Previous work suggests breaking assemblies and dissolving the remaining polymer on the metallic surface to access the interface, an approach effective for cohesive failure modes. Here, we explore assemblies with mixed or adhesive failure modes using this breaking-and-dissolving combination. Results suggest that the methodology for accessing interfaces should be adapted to the assembly's failure mode: breaking and dissolving for cohesive failure, but breaking alone for mixed or adhesive failure. Both approaches were tested on laser-welded thick polyamide-6.6/titanium assemblies exhibiting a mixed failure mode. Interfaces were analyzed using XPS and ToF-SIMS. The methodology successfully provided access to interfacial molecular information, supporting previous findings that show the formation of a C-O-Ti bond at the interface resulting from laser welding.
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BibTeX
@misc{hirchenhahn2026failuremodedriven,
title = {{Failure-Mode-Driven Methodology to Unravel Interfacial Chemical Bonding in Laser-Welded Polyamide-6.6–Titanium Interfaces}},
author = {P. Hirchenhahn and A. Al Sayyad and J. Bardon and P. Plapper and L. Houssiau and Pierre HIRCHENHAHN},
howpublished = {ChemRxiv},
year = {2026},
month = sep,
doi = {10.26434/chemrxiv.15009068/v1},
url = {https://chemrxiv.org/doi/full/10.26434/chemrxiv.15009068/v1},
note = {CC BY-NC-ND},
}
RIS
TY - UNPB
TI - Failure-Mode-Driven Methodology to Unravel Interfacial Chemical Bonding in Laser-Welded Polyamide-6.6–Titanium Interfaces
AU - P. Hirchenhahn
AU - A. Al Sayyad
AU - J. Bardon
AU - P. Plapper
AU - L. Houssiau
AU - Pierre HIRCHENHAHN
PY - 2026
DA - 2026/09/18
PB - ChemRxiv
DO - 10.26434/chemrxiv.15009068/v1
UR - https://chemrxiv.org/doi/full/10.26434/chemrxiv.15009068/v1
AB - The demand for hybrid polymer-metal assemblies is growing worldwide, addressing challenges in fields such as biomedical implants. Among assembling techniques, laser welding is gaining attention for its quick processing, minimal pretreatment, high design freedom, and reproducibility. While these assemblies show strong mechanical resistance, understanding the root causes of adhesion—particularly potential chemical bonds at the interface—remains challenging, especially for thick assemblies. Previous work suggests breaking assemblies and dissolving the remaining polymer on the metallic surface to access the interface, an approach effective for cohesive failure modes. Here, we explore assemblies with mixed or adhesive failure modes using this breaking-and-dissolving combination. Results suggest that the methodology for accessing interfaces should be adapted to the assembly's failure mode: breaking and dissolving for cohesive failure, but breaking alone for mixed or adhesive failure. Both approaches were tested on laser-welded thick polyamide-6.6/titanium assemblies exhibiting a mixed failure mode. Interfaces were analyzed using XPS and ToF-SIMS. The methodology successfully provided access to interfacial molecular information, supporting previous findings that show the formation of a C-O-Ti bond at the interface resulting from laser welding.
ER -