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PreprintCC BY 4.0arXiv

Improving Hydrofoil Efficiency Through Simulation-Driven Design Optimization

Abstract

Foil windsurfing is a sport in which competitors fine-tune their setup to optimize performance under varying environmental conditions. However, such adjustments are typically guided by intuition. This paper presents a methodology for improving hydrofoil design using computational fluid dynamics. First, structured light scanning was used to obtain the geometry of a conventional hydrofoil. Subsequently, five derived designs have been explored, inspired by advancements in airplane wing design. Following this, a preliminary design was selected, and a design of experiments approach was implemented. Generated simulation data were used to train a machine learning surrogate, which is ultimately used in the multi-objective design optimization. While the surrogate-based approach yielded promising results, it was limited to exploring a restricted set of design parameters. To overcome this constraint, additional improvements were attained through adjoint optimization, demonstrating that comparable performance can be achieved with a distinctly different hydrofoil design. Finally, the conventional design was refined through adjoint optimization. Notably, adjoint optimization yielded a 15% increase in efficiency. The results suggest that both proposed approaches can produce novel hydrofoil designs capable of outperforming the original configuration under specific conditions; however, due to its inherent flexibility, the adjoint approach with realistic constraints offers more freedom in the design exploration process.

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BibTeX
@misc{sikirica2026improving,
  title = {{Improving Hydrofoil Efficiency Through Simulation-Driven Design Optimization}},
  author = {Ante Sikirica and Ivana Lučin and Marta Alvir and Tin Matulja},
  howpublished = {arXiv},
  year = {2026},
  month = nov,
  doi = {10.48550/arxiv.2611.06183},
  eprint = {2611.06183},
  archivePrefix = {arXiv},
  url = {https://arxiv.org/abs/2611.06183},
  note = {CC BY 4.0},
}
RIS
TY  - UNPB
TI  - Improving Hydrofoil Efficiency Through Simulation-Driven Design Optimization
AU  - Ante Sikirica
AU  - Ivana Lučin
AU  - Marta Alvir
AU  - Tin Matulja
PY  - 2026
DA  - 2026/11/04
PB  - arXiv
DO  - 10.48550/arxiv.2611.06183
UR  - https://arxiv.org/abs/2611.06183
AB  - Foil windsurfing is a sport in which competitors fine-tune their setup to optimize performance under varying environmental conditions. However, such adjustments are typically guided by intuition. This paper presents a methodology for improving hydrofoil design using computational fluid dynamics. First, structured light scanning was used to obtain the geometry of a conventional hydrofoil. Subsequently, five derived designs have been explored, inspired by advancements in airplane wing design. Following this, a preliminary design was selected, and a design of experiments approach was implemented. Generated simulation data were used to train a machine learning surrogate, which is ultimately used in the multi-objective design optimization. While the surrogate-based approach yielded promising results, it was limited to exploring a restricted set of design parameters. To overcome this constraint, additional improvements were attained through adjoint optimization, demonstrating that comparable performance can be achieved with a distinctly different hydrofoil design. Finally, the conventional design was refined through adjoint optimization. Notably, adjoint optimization yielded a 15% increase in efficiency. The results suggest that both proposed approaches can produce novel hydrofoil designs capable of outperforming the original configuration under specific conditions; however, due to its inherent flexibility, the adjoint approach with realistic constraints offers more freedom in the design exploration process.
ER  -