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Peer-reviewedCC BYNanomaterials (Basel, Switzerland)

Fe-Based Amorphous Microflakes with Deformation-Induced Nanoscale Heterogeneity Prepared by Pulse-Discharge Atomization and Ball Milling for Broadband Microwave Absorption

  1. 1, Luoyang 471023, China
  2. 2China Ship Research and Development Academy, Beijing 100101, China

Abstract

Fe-based amorphous alloys are attractive for microwave attenuation because they combine soft-magnetic behavior, relatively high electrical resistivity compared with compositionally similar crystalline alloys, and flexible structural design. A persistent challenge is to achieve strong attenuation and broad bandwidth at a small matching thickness without relying on complex multiphase architectures. Fe85P9C2B2Si2 amorphous powders were prepared by pulse-discharge atomization and the fine spherical fraction was subsequently flattened by controlled wet-ball milling. The atomized powders remain predominantly amorphous, whereas milling produces high-aspect-ratio microflakes together with localized approximately 5 nm band-like heterogeneous regions containing limited nanocrystalline order. Relative to the spherical powders, FP5 shows stronger dielectric and magnetic responses. At 16.9 GHz and a thickness of 1.7 mm, the attenuation constant reaches 235.9 m−1 and the normalized input-impedance magnitude is 0.999, indicating that strong intrinsic attenuation coincides with nearly ideal impedance matching. FP5 consequently exhibits a minimum reflection loss of −53.5 dB and an effective absorption bandwidth of 6.2 GHz (11.8–18.0 GHz) at 1.85 mm. The results indicate that the high-aspect-ratio morphology is the better-supported primary structural contribution to the improved absorption, while local amorphous/nanocrystalline heterogeneity may provide an additional contribution.

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BibTeX
@article{liu2026febased,
  title = {{Fe-Based Amorphous Microflakes with Deformation-Induced Nanoscale Heterogeneity Prepared by Pulse-Discharge Atomization and Ball Milling for Broadband Microwave Absorption}},
  author = {Chekai Liu and Xinghua Wang and Zonghai Zhao and Rui Ding and Yanming Wu and Chenghui Hu and Wei Xue and Jingwu Liu and Xinghao Wei},
  journal = {Nanomaterials (Basel, Switzerland)},
  year = {2026},
  month = oct,
  doi = {10.3390/nano16191242},
  url = {https://europepmc.org/article/PMC/PMC13666872},
  note = {CC BY},
}
RIS
TY  - JOUR
TI  - Fe-Based Amorphous Microflakes with Deformation-Induced Nanoscale Heterogeneity Prepared by Pulse-Discharge Atomization and Ball Milling for Broadband Microwave Absorption
AU  - Chekai Liu
AU  - Xinghua Wang
AU  - Zonghai Zhao
AU  - Rui Ding
AU  - Yanming Wu
AU  - Chenghui Hu
AU  - Wei Xue
AU  - Jingwu Liu
AU  - Xinghao Wei
PY  - 2026
DA  - 2026/10/01
JO  - Nanomaterials (Basel, Switzerland)
DO  - 10.3390/nano16191242
UR  - https://europepmc.org/article/PMC/PMC13666872
AB  - Fe-based amorphous alloys are attractive for microwave attenuation because they combine soft-magnetic behavior, relatively high electrical resistivity compared with compositionally similar crystalline alloys, and flexible structural design. A persistent challenge is to achieve strong attenuation and broad bandwidth at a small matching thickness without relying on complex multiphase architectures. Fe85P9C2B2Si2 amorphous powders were prepared by pulse-discharge atomization and the fine spherical fraction was subsequently flattened by controlled wet-ball milling. The atomized powders remain predominantly amorphous, whereas milling produces high-aspect-ratio microflakes together with localized approximately 5 nm band-like heterogeneous regions containing limited nanocrystalline order. Relative to the spherical powders, FP5 shows stronger dielectric and magnetic responses. At 16.9 GHz and a thickness of 1.7 mm, the attenuation constant reaches 235.9 m−1 and the normalized input-impedance magnitude is 0.999, indicating that strong intrinsic attenuation coincides with nearly ideal impedance matching. FP5 consequently exhibits a minimum reflection loss of −53.5 dB and an effective absorption bandwidth of 6.2 GHz (11.8–18.0 GHz) at 1.85 mm. The results indicate that the high-aspect-ratio morphology is the better-supported primary structural contribution to the improved absorption, while local amorphous/nanocrystalline heterogeneity may provide an additional contribution.
SN  - 2079-4991
ER  -