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Peer-reviewedCC BYPLOS One

Surrogate-assisted multi-objective topology optimization design method for prefabricated large-span Suspen-Dome based on structural-mapping-method and improved-PGSA

  1. 1College of Architecture and Civil Engineering, Beijing University of Technology, Beijing, PR China.
  2. 2Beijing Engineering Research Center of High-rise and Large-Span Pre-stressed Steel Structures, Beijing, PR China.

Abstract

Existing optimization studies on large-span Suspen-Dome structures have mainly focused on either size optimization of the upper reticulated shell or topology optimization of the lower cable-strut system. Such a separated strategy prevents the integrated optimization of the whole structure, restricts the design space, and limits further improvement in structural performance. This study investigates the integrated optimization of prefabricated large-span Suspen-Dome structures by simultaneously considering the size, geometric configuration, and topology of the upper reticulated shell, together with the topology and cable forces of the lower cable-strut system. To ensure practical applicability, the design variables are classified into topological and size variables. The former define the structural configuration and connectivity, while the latter determine material-related properties. The optimization aims to maximize stiffness and minimize weight, subject to member slenderness, material strength, local stability, and overall structural stability constraints. An Multi-Layer Perceptron (MLP)-based candidate screening model is introduced to accelerate the optimization algorithm and reduce unnecessary ANSYS analyses. A partial full-stress design (PFSD) concept is proposed, in which the reticulated shell serves as a structural safety reserve. The proposed structural mapping method-improved plant growth algorithm (SMM-iPGSA) is validated through two examples. Results show that the optimized structures exhibit improved stability, more uniform stress distribution, and displacements well below the allowable limits.

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BibTeX
@article{dai2026surrogateassisted,
  title = {{Surrogate-assisted multi-objective topology optimization design method for prefabricated large-span Suspen-Dome based on structural-mapping-method and improved-PGSA}},
  author = {Yuchen Dai and Ailin Zhang and Liuhaoxiang Wang and Caisen Wang and Guanhua Chen and Yuanyuan Li},
  journal = {PLOS One},
  year = {2026},
  month = nov,
  doi = {10.1371/journal.pone.0361862},
  url = {https://doi.org/10.1371/journal.pone.0361862},
  note = {CC BY},
}
RIS
TY  - JOUR
TI  - Surrogate-assisted multi-objective topology optimization design method for prefabricated large-span Suspen-Dome based on structural-mapping-method and improved-PGSA
AU  - Yuchen Dai
AU  - Ailin Zhang
AU  - Liuhaoxiang Wang
AU  - Caisen Wang
AU  - Guanhua Chen
AU  - Yuanyuan Li
PY  - 2026
DA  - 2026/11/02
JO  - PLOS One
DO  - 10.1371/journal.pone.0361862
UR  - https://doi.org/10.1371/journal.pone.0361862
AB  - Existing optimization studies on large-span Suspen-Dome structures have mainly focused on either size optimization of the upper reticulated shell or topology optimization of the lower cable-strut system. Such a separated strategy prevents the integrated optimization of the whole structure, restricts the design space, and limits further improvement in structural performance. This study investigates the integrated optimization of prefabricated large-span Suspen-Dome structures by simultaneously considering the size, geometric configuration, and topology of the upper reticulated shell, together with the topology and cable forces of the lower cable-strut system. To ensure practical applicability, the design variables are classified into topological and size variables. The former define the structural configuration and connectivity, while the latter determine material-related properties. The optimization aims to maximize stiffness and minimize weight, subject to member slenderness, material strength, local stability, and overall structural stability constraints. An Multi-Layer Perceptron (MLP)-based candidate screening model is introduced to accelerate the optimization algorithm and reduce unnecessary ANSYS analyses. A partial full-stress design (PFSD) concept is proposed, in which the reticulated shell serves as a structural safety reserve. The proposed structural mapping method-improved plant growth algorithm (SMM-iPGSA) is validated through two examples. Results show that the optimized structures exhibit improved stability, more uniform stress distribution, and displacements well below the allowable limits.
SN  - 1932-6203
ER  -