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Peer-reviewedCC BY 4.0Polymers

Integration of Aerogel Cryogenic Insulation with Carbon Fiber Composites for Hydrogen Storage

5 affiliations
  1. 1College of Electromechanical Engineering, Suqian University, Suqian 223800, China
  2. 2College of Energy and Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
  3. 3Jiangsu Engineering Research Center of Key Technology for Intelligent Manufacturing Equipment, Suqian 223800, China
  4. 4Suqian Key Laboratory of Intelligent Manufacturing, Suqian 223800, China
  5. 5College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China

Abstract

Aerogels, characterized by their low density and high porosity, possess excellent thermal insulation properties. It is worth exploring whether the materials obtained by combining aerogels and carbon fibers can achieve a better thermal insulation effect for the application of liquid hydrogen storage tanks. The focus of this thesis consists of selecting the vacuum bagging method for the combination of composite laminates and aerogel blankets and evaluating the mechanical properties of the obtained specimens through T-peel experiments and microscopy observations. The aerogel-bond specimen has an average adhesive fracture toughness of 230 J/m2, in contrast to the polymer-bond specimen’s 660 J/m2. Consequently, the mechanical properties of the polymer-bond specimens surpass those of the aerogel-bond specimens. In this work, thermal conductivity is used to characterize the thermal insulation properties of the materials. The thermal conductivity of the composite specimens is measured by the heat flux meter method and their thermal insulation properties are evaluated. According to the results, the integration of M78.1 and Cryogel-Z has a thermal conductivity of 0.0262 W/m·k, at 50 °C. And its thermal conductivity in a 75 °C environment is 0.0278 W/m·k. This suggests that it also has excellent thermal insulation properties. Additionally, the simulation results are in agreement with the experimental results.

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BibTeX
@article{fang2026integration,
  title = {{Integration of Aerogel Cryogenic Insulation with Carbon Fiber Composites for Hydrogen Storage}},
  author = {Kaituo Fang and Shuangyan Yuan and Junxiu Xue and Chunming Xu and Yu Wang and Yongming Zhang and Youliang Tang},
  journal = {Polymers},
  year = {2026},
  month = oct,
  doi = {10.3390/polym18202584},
  url = {https://www.mdpi.com/2073-4360/18/20/2584},
  note = {CC BY 4.0},
}
RIS
TY  - JOUR
TI  - Integration of Aerogel Cryogenic Insulation with Carbon Fiber Composites for Hydrogen Storage
AU  - Kaituo Fang
AU  - Shuangyan Yuan
AU  - Junxiu Xue
AU  - Chunming Xu
AU  - Yu Wang
AU  - Yongming Zhang
AU  - Youliang Tang
PY  - 2026
DA  - 2026/10/01
JO  - Polymers
DO  - 10.3390/polym18202584
UR  - https://www.mdpi.com/2073-4360/18/20/2584
AB  - Aerogels, characterized by their low density and high porosity, possess excellent thermal insulation properties. It is worth exploring whether the materials obtained by combining aerogels and carbon fibers can achieve a better thermal insulation effect for the application of liquid hydrogen storage tanks. The focus of this thesis consists of selecting the vacuum bagging method for the combination of composite laminates and aerogel blankets and evaluating the mechanical properties of the obtained specimens through T-peel experiments and microscopy observations. The aerogel-bond specimen has an average adhesive fracture toughness of 230 J/m2, in contrast to the polymer-bond specimen’s 660 J/m2. Consequently, the mechanical properties of the polymer-bond specimens surpass those of the aerogel-bond specimens. In this work, thermal conductivity is used to characterize the thermal insulation properties of the materials. The thermal conductivity of the composite specimens is measured by the heat flux meter method and their thermal insulation properties are evaluated. According to the results, the integration of M78.1 and Cryogel-Z has a thermal conductivity of 0.0262 W/m·k, at 50 °C. And its thermal conductivity in a 75 °C environment is 0.0278 W/m·k. This suggests that it also has excellent thermal insulation properties. Additionally, the simulation results are in agreement with the experimental results.
SN  - 2073-4360
ER  -