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Peer-reviewedCC BY 4.0Nanomaterials

Friction and Tribocorrosion Behavior of Fe-Cr-B Alloys Fabricated via Extreme High-Speed Laser-Induction Hybrid Cladding

4 affiliations
  1. 1Luoyang Ship Material Research Institute, China State Shipbuilding Corporation Limited (CSSC), Luoyang 471023, China
  2. 2International Joint Laboratory of Advanced Bulk Nanomaterials for Innovative Applications, Harbin Engineering University, Harbin 150001, China
  3. 3School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China
  4. 4Wuhan National Laboratory for Optoelectronics, Huazhong University of Science and Technology, Wuhan 430074, China

Abstract

Fe-Cr-B coatings were fabricated using laser-induction hybrid cladding and extreme high-speed laser-induction hybrid cladding (EHIC), and their microstructural evolution, dry friction performance, and tribocorrosion behavior were systematically investigated. The results indicate that the coatings consist of a matrix and eutectic region comprising M2B and martensite. With increasing scanning speed, the coarse dendritic matrix transforms into an equiaxed structure, and the overall microstructure becomes significantly refined. The dry friction mechanisms of the Fe-Cr-B coating involve oxidation and abrasive wear. The eutectic region constitutes the primary load-bearing and wear-resistant constituent within the coating. Increasing its fraction directly enhances the overall wear performance. Furthermore, the formation of a tribolayer during testing contributes to improved wear resistance. These combined factors lead to a reduction in the wear rate from 99.7 × 10−3 mm3·N−1·m−1 to 50.2 × 10−3 mm3·N−1·m−1 as the scanning speed increases. In corrosive media, the formation of a tribolayer is hindered, and electrochemical corrosion diminishes the resistance of the coating to plastic deformation, leading to a substantial increase in the wear rate. Under these conditions, the wear mechanism transitions to one dominated by abrasive wear. Owing to the high fraction of the eutectic region in the EHIC coating, its tribocorrosion performance is superior. As the scanning speed increases, the wear rate decreases from 255.8 × 10−3 mm3·N−1·m−1 to 175.4 × 10−3 mm3·N−1·m−1.

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BibTeX
@article{sun2026friction,
  title = {{Friction and Tribocorrosion Behavior of Fe-Cr-B Alloys Fabricated via Extreme High-Speed Laser-Induction Hybrid Cladding}},
  author = {Pengfei Sun and Xinghua Wang and Chenghui Hu and Yanming Wu and Dengzhi Wang and Zhen Li},
  journal = {Nanomaterials},
  year = {2026},
  month = oct,
  doi = {10.3390/nano16201282},
  url = {https://www.mdpi.com/2079-4991/16/20/1282},
  note = {CC BY 4.0},
}
RIS
TY  - JOUR
TI  - Friction and Tribocorrosion Behavior of Fe-Cr-B Alloys Fabricated via Extreme High-Speed Laser-Induction Hybrid Cladding
AU  - Pengfei Sun
AU  - Xinghua Wang
AU  - Chenghui Hu
AU  - Yanming Wu
AU  - Dengzhi Wang
AU  - Zhen Li
PY  - 2026
DA  - 2026/10/01
JO  - Nanomaterials
DO  - 10.3390/nano16201282
UR  - https://www.mdpi.com/2079-4991/16/20/1282
AB  - Fe-Cr-B coatings were fabricated using laser-induction hybrid cladding and extreme high-speed laser-induction hybrid cladding (EHIC), and their microstructural evolution, dry friction performance, and tribocorrosion behavior were systematically investigated. The results indicate that the coatings consist of a matrix and eutectic region comprising M2B and martensite. With increasing scanning speed, the coarse dendritic matrix transforms into an equiaxed structure, and the overall microstructure becomes significantly refined. The dry friction mechanisms of the Fe-Cr-B coating involve oxidation and abrasive wear. The eutectic region constitutes the primary load-bearing and wear-resistant constituent within the coating. Increasing its fraction directly enhances the overall wear performance. Furthermore, the formation of a tribolayer during testing contributes to improved wear resistance. These combined factors lead to a reduction in the wear rate from 99.7 × 10−3 mm3·N−1·m−1 to 50.2 × 10−3 mm3·N−1·m−1 as the scanning speed increases. In corrosive media, the formation of a tribolayer is hindered, and electrochemical corrosion diminishes the resistance of the coating to plastic deformation, leading to a substantial increase in the wear rate. Under these conditions, the wear mechanism transitions to one dominated by abrasive wear. Owing to the high fraction of the eutectic region in the EHIC coating, its tribocorrosion performance is superior. As the scanning speed increases, the wear rate decreases from 255.8 × 10−3 mm3·N−1·m−1 to 175.4 × 10−3 mm3·N−1·m−1.
SN  - 2079-4991
ER  -