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Peer-reviewedCC BYScientific Reports

Developability engineering of scFvs enables robust CAR function under transient mRNA expression

  1. 1Chimeris UK
  2. 2Centre for Misfolding Diseases, Yusuf Hamied Department of Chemistry, University of Cambridge

Abstract

Lipid nanoparticle delivery of mRNA enables in vivo generation of CAR-T cells while avoiding viral vector manufacturing constraints. However, transient expression places stringent requirements on the developability of CAR components, particularly single-chain variable fragments (scFvs). Here we examine how intrinsic scFv biophysical quality governs CAR expression and function under mRNA delivery. Using a humanisation and optimisation workflow guided by computational developability metrics, we engineered scFv variants from three clinically relevant antibody families (FMC63, 14G2a and MGA271/chBRCA84D) spanning a range of baseline stability and aggregation propensity. Optimised variants showed increased humanness and, in most cases, improved thermal stability and reduced non-specific interactions while broadly preserving antigen recognition. Functional testing in primary human T cells following mRNA–LNP delivery revealed strong dependence on starting binder quality: optimisation produced minimal functional change for the stable, predominantly monomeric FMC63 scFv, whereas stabilisation of the aggregation-prone 14G2a scFv markedly increased CAR surface expression and cytotoxic activity. For MGA271-derived binders, optimisation reduced non-specific interactions and off-target killing despite reduced monovalent affinity. Together, these data establish developability engineering of scFvs as a critical enabling step for transient mRNA-encoded CAR therapies.

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BibTeX
@article{mangolini2026developability,
  title = {{Developability engineering of scFvs enables robust CAR function under transient mRNA expression}},
  author = {Maurizio Mangolini and Aubin Ramon and Bingqian Li and Emily Souster and Jasvinder Hayre and Rajesh Karattil and Pietro Sormanni and Shimobi Onuoha},
  journal = {Scientific Reports},
  year = {2026},
  month = jul,
  doi = {10.1038/s41598-026-60295-2},
  url = {https://doi.org/10.1038/s41598-026-60295-2},
  note = {CC BY},
}
RIS
TY  - JOUR
TI  - Developability engineering of scFvs enables robust CAR function under transient mRNA expression
AU  - Maurizio Mangolini
AU  - Aubin Ramon
AU  - Bingqian Li
AU  - Emily Souster
AU  - Jasvinder Hayre
AU  - Rajesh Karattil
AU  - Pietro Sormanni
AU  - Shimobi Onuoha
PY  - 2026
DA  - 2026/07/01
JO  - Scientific Reports
DO  - 10.1038/s41598-026-60295-2
UR  - https://doi.org/10.1038/s41598-026-60295-2
AB  - Lipid nanoparticle delivery of mRNA enables in vivo generation of CAR-T cells while avoiding viral vector manufacturing constraints. However, transient expression places stringent requirements on the developability of CAR components, particularly single-chain variable fragments (scFvs). Here we examine how intrinsic scFv biophysical quality governs CAR expression and function under mRNA delivery. Using a humanisation and optimisation workflow guided by computational developability metrics, we engineered scFv variants from three clinically relevant antibody families (FMC63, 14G2a and MGA271/chBRCA84D) spanning a range of baseline stability and aggregation propensity. Optimised variants showed increased humanness and, in most cases, improved thermal stability and reduced non-specific interactions while broadly preserving antigen recognition. Functional testing in primary human T cells following mRNA–LNP delivery revealed strong dependence on starting binder quality: optimisation produced minimal functional change for the stable, predominantly monomeric FMC63 scFv, whereas stabilisation of the aggregation-prone 14G2a scFv markedly increased CAR surface expression and cytotoxic activity. For MGA271-derived binders, optimisation reduced non-specific interactions and off-target killing despite reduced monovalent affinity. Together, these data establish developability engineering of scFvs as a critical enabling step for transient mRNA-encoded CAR therapies.
SN  - 2045-2322
ER  -