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PreprintCC BY-NC-ND 4.0arXiv

Adaptive Substrate Support Based on Thin-Film Piezoelectric Actuators

Abstract

Advanced lithography scanners require extreme substrate flatness in the range of nanometers to prevent focus errors. Such a flatness is challenging to reach and maintain using static substrate supports. Active correction concepts using bulk piezoelectric or linear actuators become prohibitive due to wiring and volume limitations, considering the thousands of pillars required. In this work, we present to our knowledge the first ever demonstration of an active substrate support concept based on thin-film piezoelectric actuators. The working principle, fabrication steps, and characterization of a proof-of-principle device, supported by finite element modeling (FEM), are presented in detail. The fabricated device shows a displacement above 9 nm, which is sufficient to correct some of the focus errors in lithography systems. We foresee that this new concept may open the way towards smaller chip dimensions and improved yield.

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BibTeX
@misc{simsek2026adaptive,
  title = {{Adaptive Substrate Support Based on Thin-Film Piezoelectric Actuators}},
  author = {Ertuğ Şimşek and Bas Jansen and Marcelo Ackermann and Muharrem Bayraktar},
  howpublished = {arXiv},
  year = {2026},
  month = sep,
  doi = {10.48550/arxiv.2609.18653},
  eprint = {2609.18653},
  archivePrefix = {arXiv},
  url = {https://arxiv.org/abs/2609.18653},
  note = {CC BY-NC-ND 4.0},
}
RIS
TY  - UNPB
TI  - Adaptive Substrate Support Based on Thin-Film Piezoelectric Actuators
AU  - Ertuğ Şimşek
AU  - Bas Jansen
AU  - Marcelo Ackermann
AU  - Muharrem Bayraktar
PY  - 2026
DA  - 2026/09/16
PB  - arXiv
DO  - 10.48550/arxiv.2609.18653
UR  - https://arxiv.org/abs/2609.18653
AB  - Advanced lithography scanners require extreme substrate flatness in the range of nanometers to prevent focus errors. Such a flatness is challenging to reach and maintain using static substrate supports. Active correction concepts using bulk piezoelectric or linear actuators become prohibitive due to wiring and volume limitations, considering the thousands of pillars required. In this work, we present to our knowledge the first ever demonstration of an active substrate support concept based on thin-film piezoelectric actuators. The working principle, fabrication steps, and characterization of a proof-of-principle device, supported by finite element modeling (FEM), are presented in detail. The fabricated device shows a displacement above 9 nm, which is sufficient to correct some of the focus errors in lithography systems. We foresee that this new concept may open the way towards smaller chip dimensions and improved yield.
ER  -