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Peer-reviewedCC BY 4.0Scientific Reports

Cross-coupled active disturbance rejection synchronization control of load-side heterogeneous dual hydraulic cylinders for a temporary support device

Abstract

To address the displacement asynchronization of dual hydraulic cylinders caused by load-side differences during the advancing process of a temporary support device in an excavation roadway, a synchronization-control model of load-side heterogeneous dual hydraulic cylinders is constructed. Differences in the equivalent resistance and comprehensive flexible stiffness of the left and right load sides are used to characterize load-side heterogeneity, and an AMESim/Simulink co-simulation model is established. To accommodate the different channel dynamics under heterogeneous conditions, an LADRC + CCC synchronization-control structure with asymmetric parameters is developed, and IPSO is employed for joint offline tuning of seven parameters, including the controller bandwidths, observer bandwidths, nominal input-channel gains, and cross-coupling gain. Simulation results show that IPSO-LADRC + CCC provides effective synchronization-error suppression under the no-disturbance step condition, load-side parameter variations, multiple disturbances, and cyclic extension–retraction operation. Under the no-disturbance step condition, the maximum synchronization error is 6.503 × 10 ⁻³ m, corresponding to 0.813% of the 0.8 m target displacement, and no evident accumulation of synchronization error is observed during consecutive cycles. The results provide a simulation-based reference for synchronization control of load-side heterogeneous dual hydraulic cylinders.

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BibTeX
@article{ning2026crosscoupled,
  title = {{Cross-coupled active disturbance rejection synchronization control of load-side heterogeneous dual hydraulic cylinders for a temporary support device}},
  author = {Zhangxuan Ning and Qingsong Yao and Donghui Yang and Wencai Wang and Xiaokun Zhao},
  journal = {Scientific Reports},
  year = {2026},
  month = oct,
  doi = {10.1038/s41598-026-73242-y},
  url = {https://www.nature.com/articles/s41598-026-73242-y},
  note = {CC BY 4.0},
}
RIS
TY  - JOUR
TI  - Cross-coupled active disturbance rejection synchronization control of load-side heterogeneous dual hydraulic cylinders for a temporary support device
AU  - Zhangxuan Ning
AU  - Qingsong Yao
AU  - Donghui Yang
AU  - Wencai Wang
AU  - Xiaokun Zhao
PY  - 2026
DA  - 2026/10/06
JO  - Scientific Reports
DO  - 10.1038/s41598-026-73242-y
UR  - https://www.nature.com/articles/s41598-026-73242-y
AB  - To address the displacement asynchronization of dual hydraulic cylinders caused by load-side differences during the advancing process of a temporary support device in an excavation roadway, a synchronization-control model of load-side heterogeneous dual hydraulic cylinders is constructed. Differences in the equivalent resistance and comprehensive flexible stiffness of the left and right load sides are used to characterize load-side heterogeneity, and an AMESim/Simulink co-simulation model is established. To accommodate the different channel dynamics under heterogeneous conditions, an LADRC + CCC synchronization-control structure with asymmetric parameters is developed, and IPSO is employed for joint offline tuning of seven parameters, including the controller bandwidths, observer bandwidths, nominal input-channel gains, and cross-coupling gain. Simulation results show that IPSO-LADRC + CCC provides effective synchronization-error suppression under the no-disturbance step condition, load-side parameter variations, multiple disturbances, and cyclic extension–retraction operation. Under the no-disturbance step condition, the maximum synchronization error is 6.503 × 10 ⁻³ m, corresponding to 0.813% of the 0.8 m target displacement, and no evident accumulation of synchronization error is observed during consecutive cycles. The results provide a simulation-based reference for synchronization control of load-side heterogeneous dual hydraulic cylinders.
SN  - 2045-2322
ER  -