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Peer-reviewedCC BY 4.0PLOS One

Design and validation of a modular smart headband with embroidered electrodes for comfortable EEG monitoring

  1. 1School of Health Sciences, Southeast Technological University, Waterford, Ireland
  2. 2Walton Institute, Southeast Technological University, Waterford, Ireland
  3. 3Center for Mind/Brain Sciences, University of Trento, Rovereto, Italy

Abstract

Background: Wearable electroencephalography (EEG) systems enable neural monitoring beyond controlled laboratory environments. However, conventional EEG devices are limited by bulky hardware, lengthy setup procedures, electrode-related discomfort or irritation, and high costs, restricting their suitability for long-term real-world use. Objective: This study presents the design and validation of a modular smart EEG headband integrated with soft e-textile electrodes for comfortable, reliable out-of-lab EEG acquisition suitable for long-term neural monitoring. Methods: This research developed six adjustable, replaceable embroidered electrodes (textrodes) incorporating a foam layer to improve scalp contact. These textrodes were embedded in a neoprene headband and positioned over the frontal and temporal regions just below the hairline. The performance of the smart headband in detecting spectral and event-related potential (ERP) effects in three standard tasks, such as eyes open/closed, auditory oddball, and visual oddball, on ten healthy participants, was validated and compared with a commercial system endowed with sponge-based wet electrodes. Comfort and usability were assessed via a standardized questionnaire. Results: The smart headband reliably captured alpha-band modulation during the eyes open/closed task (p = 0.01) and significant ERP effects in both the auditory and visual oddball tasks (p = 0.014 and p = 0.013, respectively), demonstrating performance comparable to the commercial system. Questionnaire results indicated superior comfort and the elimination of skin irritation for the smart headband. Conclusion: The smart headband demonstrates detectability of spectral/ERP functional responses comparable to a commercial sponge-based EEG cap, while substantially improving user comfort. Significance: By combining soft embroidered electrodes with a wearable, modular form factor, this study advances wearable EEG technology toward comfortable, cost-effective applications, aligning with emerging needs in real-world neuromonitoring.

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BibTeX
@article{komal2026design,
  title = {{Design and validation of a modular smart headband with embroidered electrodes for comfortable EEG monitoring}},
  author = {Komal Komal and Frances Cleary and Ram Prasadh Narayanan and John S. G. Wells and Marco Buiatti and Louise Bennett},
  journal = {PLOS One},
  year = {2026},
  month = sep,
  doi = {10.1371/journal.pone.0347189},
  url = {https://doi.org/10.1371/journal.pone.0347189},
  note = {CC BY 4.0},
}
RIS
TY  - JOUR
TI  - Design and validation of a modular smart headband with embroidered electrodes for comfortable EEG monitoring
AU  - Komal Komal
AU  - Frances Cleary
AU  - Ram Prasadh Narayanan
AU  - John S. G. Wells
AU  - Marco Buiatti
AU  - Louise Bennett
PY  - 2026
DA  - 2026/09/09
JO  - PLOS One
DO  - 10.1371/journal.pone.0347189
UR  - https://doi.org/10.1371/journal.pone.0347189
AB  - Background: Wearable electroencephalography (EEG) systems enable neural monitoring beyond controlled laboratory environments. However, conventional EEG devices are limited by bulky hardware, lengthy setup procedures, electrode-related discomfort or irritation, and high costs, restricting their suitability for long-term real-world use. Objective: This study presents the design and validation of a modular smart EEG headband integrated with soft e-textile electrodes for comfortable, reliable out-of-lab EEG acquisition suitable for long-term neural monitoring. Methods: This research developed six adjustable, replaceable embroidered electrodes (textrodes) incorporating a foam layer to improve scalp contact. These textrodes were embedded in a neoprene headband and positioned over the frontal and temporal regions just below the hairline. The performance of the smart headband in detecting spectral and event-related potential (ERP) effects in three standard tasks, such as eyes open/closed, auditory oddball, and visual oddball, on ten healthy participants, was validated and compared with a commercial system endowed with sponge-based wet electrodes. Comfort and usability were assessed via a standardized questionnaire. Results: The smart headband reliably captured alpha-band modulation during the eyes open/closed task (p = 0.01) and significant ERP effects in both the auditory and visual oddball tasks (p = 0.014 and p = 0.013, respectively), demonstrating performance comparable to the commercial system. Questionnaire results indicated superior comfort and the elimination of skin irritation for the smart headband. Conclusion: The smart headband demonstrates detectability of spectral/ERP functional responses comparable to a commercial sponge-based EEG cap, while substantially improving user comfort. Significance: By combining soft embroidered electrodes with a wearable, modular form factor, this study advances wearable EEG technology toward comfortable, cost-effective applications, aligning with emerging needs in real-world neuromonitoring.
SN  - 1932-6203
ER  -