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Peer-reviewedCC BY 4.0Polymers

Integrating Transformer Segmentation and Morphological Analysis for Multi-Crack Characterization and Visual Equivalent Strain Assessment in Rubberized ECC

  1. 1Guizhou Power Grid Co., Ltd., Guiyang 550029, China
  2. 2School of Civil and Transportation Engineering, Guangdong University of Technology, Guangzhou 510006, China

Abstract

Deep-learning semantic segmentation and morphological analysis offer a non-contact route to characterizing microcracks in cementitious composites, yet linking pixel-level masks to physical geometry and tensile response remains challenging. This study establishes an integrated lightweight segmentation and geometric-quantification workflow for rubberized engineered cementitious composites (ECCs) incorporating 0–50% powdered rubber. We propose EfficientSegLite, a supervised binary segmentation architecture combining a hierarchical SegFormer-B0 encoder, a channel-compressed U-Net-style decoder, lightweight atrous spatial pyramid pooling, and depthwise separable convolutions, trained via a two-stage Dice–OHEM–Edge strategy. On 1440 ECC tensile images, it achieved 93.40% mIoU and 93.24% F1 score with only 3.96 M parameters and 734.9 M FLOPs. Deterministic morphological and distance-transform algorithms then convert the masks into calibrated physical descriptors, achieving a mean relative crack-width error of 3.65% against optical microscopy across eight benchmark cracks. A crack-area-based visual equivalent strain (ε_v) correlated strongly with extensometer strain (Pearson’s r > 0.97, R2 > 0.94); however, regression slopes of 0.368–1.046 and uncalibrated mean absolute errors of 0.03–2.04 percentage points indicate that quantitative strain estimation requires mixture-specific calibration. A tool-calling large language model agent parses user instructions and orchestrates the deterministic computation tools, generating traceable inspection reports.

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BibTeX
@article{jia2026integrating,
  title = {{Integrating Transformer Segmentation and Morphological Analysis for Multi-Crack Characterization and Visual Equivalent Strain Assessment in Rubberized ECC}},
  author = {Junqing Jia and Tengxiang Su and Jinghao Huang and Ge Zhang and Jiaxiang Lin},
  journal = {Polymers},
  year = {2026},
  month = oct,
  doi = {10.3390/polym18212657},
  url = {https://www.mdpi.com/2073-4360/18/21/2657},
  note = {CC BY 4.0},
}
RIS
TY  - JOUR
TI  - Integrating Transformer Segmentation and Morphological Analysis for Multi-Crack Characterization and Visual Equivalent Strain Assessment in Rubberized ECC
AU  - Junqing Jia
AU  - Tengxiang Su
AU  - Jinghao Huang
AU  - Ge Zhang
AU  - Jiaxiang Lin
PY  - 2026
DA  - 2026/10/26
JO  - Polymers
DO  - 10.3390/polym18212657
UR  - https://www.mdpi.com/2073-4360/18/21/2657
AB  - Deep-learning semantic segmentation and morphological analysis offer a non-contact route to characterizing microcracks in cementitious composites, yet linking pixel-level masks to physical geometry and tensile response remains challenging. This study establishes an integrated lightweight segmentation and geometric-quantification workflow for rubberized engineered cementitious composites (ECCs) incorporating 0–50% powdered rubber. We propose EfficientSegLite, a supervised binary segmentation architecture combining a hierarchical SegFormer-B0 encoder, a channel-compressed U-Net-style decoder, lightweight atrous spatial pyramid pooling, and depthwise separable convolutions, trained via a two-stage Dice–OHEM–Edge strategy. On 1440 ECC tensile images, it achieved 93.40% mIoU and 93.24% F1 score with only 3.96 M parameters and 734.9 M FLOPs. Deterministic morphological and distance-transform algorithms then convert the masks into calibrated physical descriptors, achieving a mean relative crack-width error of 3.65% against optical microscopy across eight benchmark cracks. A crack-area-based visual equivalent strain (ε_v) correlated strongly with extensometer strain (Pearson’s r > 0.97, R2 > 0.94); however, regression slopes of 0.368–1.046 and uncalibrated mean absolute errors of 0.03–2.04 percentage points indicate that quantitative strain estimation requires mixture-specific calibration. A tool-calling large language model agent parses user instructions and orchestrates the deterministic computation tools, generating traceable inspection reports.
SN  - 2073-4360
ER  -