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Peer-reviewedCC BYPolymers

Mechanical Recovery of Damaged Glass Fiber Reinforced Polypropylene via Repetitive Sub-Melting Thermal Annealing: A Molecular and Structural Study

  1. 1Graduate School of Organic Materials Science, Yamagata University, Yamagata 992-8510, Japan
  2. 2Department of Polymeric and Organic Materials Engineering, Yamagata University, Yamagata 992-8510, Japan

Abstract

This study clarifies the mechanical recovery and structural retention of damaged glass fiber-reinforced polypropylene (PP/GF) composites subjected to repetitive sub-melting thermal annealing at 160 °C. Initial thermal annealing increased matrix crystallinity from 0.30 to 0.37 (+23.3%), thereby elevating flexural strength from 103 MPa to 122 MPa (+18.4%). Following one repair cycle, flexural strength was completely restored to 103–105 MPa (100% recovery rate). However, after three repair cycles, short-duration annealing (120 s) resulted in severe mechanical degradation down to 30 MPa (−70.9%), whereas long-duration annealing (1800 s) retained a strength of 59 MPa (−42.7%, preserving 57.3% of initial strength). Concurrently, the crystallinity index increased to 0.49 (+63.3%) for 1800 s. These results establish that extended dwell time at sub-melting temperatures is essential for promoting molecular chain re-entanglement while suppressing void growth. These findings present an engineering guideline for low-energy, structure-preserving repair of thermoplastic composites.

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BibTeX
@article{takayama2026mechanical,
  title = {{Mechanical Recovery of Damaged Glass Fiber Reinforced Polypropylene via Repetitive Sub-Melting Thermal Annealing: A Molecular and Structural Study}},
  author = {Tetsuo Takayama and Jun Funabashi},
  journal = {Polymers},
  year = {2026},
  month = oct,
  doi = {10.3390/polym18192441},
  url = {https://europepmc.org/article/PMC/PMC13667669},
  note = {CC BY},
}
RIS
TY  - JOUR
TI  - Mechanical Recovery of Damaged Glass Fiber Reinforced Polypropylene via Repetitive Sub-Melting Thermal Annealing: A Molecular and Structural Study
AU  - Tetsuo Takayama
AU  - Jun Funabashi
PY  - 2026
DA  - 2026/10/01
JO  - Polymers
DO  - 10.3390/polym18192441
UR  - https://europepmc.org/article/PMC/PMC13667669
AB  - This study clarifies the mechanical recovery and structural retention of damaged glass fiber-reinforced polypropylene (PP/GF) composites subjected to repetitive sub-melting thermal annealing at 160 °C. Initial thermal annealing increased matrix crystallinity from 0.30 to 0.37 (+23.3%), thereby elevating flexural strength from 103 MPa to 122 MPa (+18.4%). Following one repair cycle, flexural strength was completely restored to 103–105 MPa (100% recovery rate). However, after three repair cycles, short-duration annealing (120 s) resulted in severe mechanical degradation down to 30 MPa (−70.9%), whereas long-duration annealing (1800 s) retained a strength of 59 MPa (−42.7%, preserving 57.3% of initial strength). Concurrently, the crystallinity index increased to 0.49 (+63.3%) for 1800 s. These results establish that extended dwell time at sub-melting temperatures is essential for promoting molecular chain re-entanglement while suppressing void growth. These findings present an engineering guideline for low-energy, structure-preserving repair of thermoplastic composites.
SN  - 2073-4360
ER  -