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PreprintCC BY 4.0arXiv

Versatile Sleeve-and-Bulk Fabrication of Inversely Designed Nanophotonic Structures with High Pattern Transfer Fidelity

Abstract

Inverse design is a powerful computational tool for generating nanophotonic devices that should outperform their traditionally designed counterparts. However, translating these theoretical gains into physical devices is challenging because the irregular and non-intuitive features that make inversely designed structures so effective also make them exceptionally difficult to fabricate, typically necessitating substantial process optimization unique to each device design. We describe a versatile two-step nanofabrication process that achieves pattern transfer fidelity in excess of 90% for each of three distinct inverse device designs with no device-specific process optimization.

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BibTeX
@misc{mai2026versatile,
  title = {{Versatile Sleeve-and-Bulk Fabrication of Inversely Designed Nanophotonic Structures with High Pattern Transfer Fidelity}},
  author = {Lan Hoang Mai and Radheya Sham Sarode and William G. Eshbaugh and Sulaiman Al Ghadani and Tyler Manfre and Nazifa Tasnim Arony and Joshua M. O. Zide and Matthew F. Doty and Edward B. Flagg},
  howpublished = {arXiv},
  year = {2026},
  month = sep,
  doi = {10.48550/arxiv.2609.13460},
  eprint = {2609.13460},
  archivePrefix = {arXiv},
  url = {https://arxiv.org/abs/2609.13460},
  note = {CC BY 4.0},
}
RIS
TY  - UNPB
TI  - Versatile Sleeve-and-Bulk Fabrication of Inversely Designed Nanophotonic Structures with High Pattern Transfer Fidelity
AU  - Lan Hoang Mai
AU  - Radheya Sham Sarode
AU  - William G. Eshbaugh
AU  - Sulaiman Al Ghadani
AU  - Tyler Manfre
AU  - Nazifa Tasnim Arony
AU  - Joshua M. O. Zide
AU  - Matthew F. Doty
AU  - Edward B. Flagg
PY  - 2026
DA  - 2026/09/11
PB  - arXiv
DO  - 10.48550/arxiv.2609.13460
UR  - https://arxiv.org/abs/2609.13460
AB  - Inverse design is a powerful computational tool for generating nanophotonic devices that should outperform their traditionally designed counterparts. However, translating these theoretical gains into physical devices is challenging because the irregular and non-intuitive features that make inversely designed structures so effective also make them exceptionally difficult to fabricate, typically necessitating substantial process optimization unique to each device design. We describe a versatile two-step nanofabrication process that achieves pattern transfer fidelity in excess of 90% for each of three distinct inverse device designs with no device-specific process optimization.
ER  -